Deutz-fahr Agrovector 40.9 User Manual Page 1

Operation & SafetyManualOriginal InstructionsKeep this manual with machine at all times.Agrovector40.8 & 40.931200537RevisedNovember 11, 2010

Table of Contentsiv 31200537Section 7 - Lubrication and Maintenance7.1 Introduction...

Section 5 - Attachments and Hitches5-22 31200537Fork Mounted HookUse Fork Mounted Hook Capacity ChartTo determine maximum capacity, refer to “Telehand

Section 5 - Attachments and Hitches5-2331200537Operation:• Pallet or lumber forks of an appropriate load rating must be used. Do not use withcubing or

Section 5 - Attachments and Hitches5-24 31200537Truss BoomUse Appropriate Truss Boom Capacity ChartTo determine maximum capacity, refer to “Telehandle

Section 5 - Attachments and Hitches5-2531200537This Page Intentionally Left Blank

Section 5 - Attachments and Hitches5-26 31200537BucketUse Appropriate Bucket Capacity ChartTo determine maximum capacity, refer to “Telehandler/Attach

Section 5 - Attachments and Hitches5-2731200537Operation:• Raise or lower boom to appropriate height for loading material from stockpile.• Align teleh

Section 5 - Attachments and Hitches5-28 31200537Multi-Purpose BucketUse Appropriate Bucket Capacity ChartTo determine maximum capacity, refer to “Tele

Section 5 - Attachments and Hitches5-2931200537To open/close bucket:Press and hold button (3) to close bucket or press and hold button (4) to openbuck

Section 5 - Attachments and Hitches5-30 31200537Grapple BucketUse Appropriate Bucket Capacity ChartTo determine maximum capacity, refer to “Telehandle

Section 5 - Attachments and Hitches5-3131200537To Open/Close Grapple:Press and hold button (3) to close grapple or press and hold button (4) to opengr

Section 1 - General Safety Practices1-131200537SECTION 1 - GENERAL SAFETY PRACTICES1.1 HAZARD CLASSIFICATION SYSTEMSafety Alert System and Safety Sign

Section 5 - Attachments and Hitches5-32 31200537Concrete Bucket - Fork MountedUse Appropriate Carriage Capacity ChartTo determine maximum capacity, re

Section 5 - Attachments and Hitches5-3331200537To open/close bucket gate:Press and hold button (3) to close bucket gate or press and hold button (4) t

Section 5 - Attachments and Hitches5-34 312005375.9 HITCHESMachines may be equipped with various types of hitches.Maximum towing capacity shall be the

Section 5 - Attachments and Hitches5-3531200537Pin Hitch - CUNA D2 (Italy)Maximum combined weight of trailer and load... 12 000

Section 5 - Attachments and Hitches5-36 31200537Pin HitchMaximum combined weight of trailer and load ...12 000 kg (26 450 lb)Max

Section 5 - Attachments and Hitches5-3731200537Auto HitchMaximum combined weight of trailer and load... 12 000 kg (26 450 lb)Max

Section 5 - Attachments and Hitches5-38 31200537Piton Frame and Auto HitchMaximum combined weight of trailer and load ...12 000

Section 5 - Attachments and Hitches5-3931200537Hydraulic HitchMaximum combined weight of trailer and load... 12 000 kg (26 450 l

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Section 6 - Emergency Procedures6-131200537SECTION 6 - EMERGENCY PROCEDURES6.1 TOWING A DISABLED PRODUCTThe following information assumes the telehand

Section 1 - General Safety Practices1-2 312005371.3 OPERATION SAFETYElectrical Hazards• This machine is not insulated and does not provide protection

Section 6 - Emergency Procedures6-2 312005376.2 EMERGENCY LOWERING OF BOOMIn the event of total loss of engine power or hydraulic pump failure with an

Section 7 - Lubrication and Maintenance7-131200537SECTION 7 - LUBRICATION AND MAINTENANCE7.1 INTRODUCTIONService the product in accordance with the ma

Section 7 - Lubrication and Maintenance7-2 312005377.2 GENERAL MAINTENANCE INSTRUCTIONSPrior to performing any service or maintenance on the telehandl

Section 7 - Lubrication and Maintenance7-3312005377.3 SERVICE AND MAINTENANCE SCHEDULES8 & 1st 50 Hour Maintenance ScheduleOZ3340Air FilterCheck F

Section 7 - Lubrication and Maintenance7-4 3120053750, 250 & 500 Hour Maintenance ScheduleNote: Engine oil and filter service interval can be ext

Section 7 - Lubrication and Maintenance7-5312005371000 & 1500 Hour Maintenance ScheduleOZ19601500EVERYChangeEngine CoolantChangeHydraulicFluid &am

Section 7 - Lubrication and Maintenance7-6 312005377.4 LUBRICATION SCHEDULES8 Hour Lubrication ScheduleEVERY8OZ2260

Section 7 - Lubrication and Maintenance7-73120053750 Hour Lubrication Schedule2xOZ227050EVERY

Section 7 - Lubrication and Maintenance7-8 312005377.5 OPERATOR MAINTENANCE INSTRUCTIONSFuel SystemA. Fuel Level Check1. Check fuel gauge (1) located

Section 7 - Lubrication and Maintenance7-931200537B. Drain Fuel/Water Separator1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cover.3. Lo

Section 1 - General Safety Practices1-331200537Tip Over HazardGeneral• For additional load requirements, refer to the appropriate capacity chart.• Nev

Section 7 - Lubrication and Maintenance7-10 31200537Air Intake SystemA. Air Filter Check1. Perform “Shut-Down Procedure” on page 4-3.2. Locate preclea

Section 7 - Lubrication and Maintenance7-1131200537B. Element Change (as restriction indicator indicates)If air filter restriction indicator remains o

Section 7 - Lubrication and Maintenance7-12 31200537Engine OilA. Engine Oil Level Check1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cov

Section 7 - Lubrication and Maintenance7-1331200537Hydraulic OilA. Hydraulic Oil Level Check1. Be sure all cylinders are fully retracted and machine i

Section 7 - Lubrication and Maintenance7-14 31200537TiresA. Tire Air Pressure Check1. Perform “Shut-Down Procedure” on page 4-3.2. Remove valve stem c

Section 7 - Lubrication and Maintenance7-1531200537E. Wheel InstallationTorque lug nuts after first 50 hours and after each wheel installation.Note:

Section 7 - Lubrication and Maintenance7-16 31200537Brake SystemA. Brake Fluid Level Check1. Perform “Shut-Down Procedure” on page 4-3.2. The brake fl

Section 7 - Lubrication and Maintenance7-1731200537TransmissionA. Transmission Oil Level Check1. Apply park brake, shift transmission to "Neutral

Section 7 - Lubrication and Maintenance7-18 31200537Engine Cooling SystemA. Engine Coolant Level Check1. Perform “Shut-Down Procedure” on page 4-3.2.

Section 7 - Lubrication and Maintenance7-1931200537BatteryA. Battery Check1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cover.3. Wearing

Section 1 - General Safety Practices1-4 31200537• MAINTAIN proper tire pressure at all times. If proper tire pressures are notmaintained, this machine

Section 7 - Lubrication and Maintenance7-20 31200537Windshield Washer SystemA. Windshield Washer Fluid Level Check1. Perform “Shut-Down Procedure” on

Section 8 - Additional Checks8-131200537SECTION 8 - ADDITIONAL CHECKS8.1 GENERALIf any test gives a different result, the system is not functioning pr

Section 8 - Additional Checks8-2 312005378.3 BOOM INTERLOCKA. Boom Interlock System TestBoom interlock system operates in two modes. With boom angle b

Section 8 - Additional Checks8-331200537B. Boom Interlock System Test(if equipped with boom retracted switch)Boom interlock system (if equipped with b

Section 8 - Additional Checks8-4 31200537This Page Intentionally Left Blank

Section 9 - Specifications9-131200537SECTION 9 - SPECIFICATIONS9.1 PRODUCT SPECIFICATIONSFluid and Lubrication CapacitiesEngine Crankcase OilCapacity

Section 9 - Specifications9-2 31200537Brake SystemSystem Capacity...

Section 9 - Specifications9-331200537PerformanceMaximum Lift Capacity...4000 kg (8818

Section 9 - Specifications9-4 31200537DimensionsOverall Height...2410 mm

Section 9 - Specifications9-531200537Declaration of VibrationAverage weighted whole body acceleration.Mechanical Suspension Seat40.8...

Section 1 - General Safety Practices1-531200537Non-Suspended Load• DO NOT drive with boom raised.Suspended Load• Tether suspended loads to restrict mo

Section 9 - Specifications9-6 31200537This Page Intentionally Left Blank

Index131200537AAccessory Control Lever... 3-24Additional Checks... 8-1Adjusting/Moving Forks...

Index2 31200537IIgnition... 3-10Instrument Panel ... 3-4JJoystickLift Pattern...

Index331200537Transmission... 9-1Transmission Control LeverDirection of Travel... 3-12Gear Selectio

Index4 31200537

Inspection, Maintenance and Repair LogSerial Number ______________________________Date CommentsInspection, Maintenance and Repair Log

Inspection, Maintenance and Repair LogDate Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Hand SignalsSpecial Signals - When signals for auxiliary equipment functions or conditions not covered are required, they shall be agreed upon in adva

Section 1 - General Safety Practices1-6 31200537Travel Hazard• Steering characteristics differ between steer modes. Identify the steer modesettings of

31200537

Section 1 - General Safety Practices1-731200537Load Falling Hazard• Never suspend load from forks or other parts of carriage.• DO NOT burn or drill ho

Section 1 - General Safety Practices1-8 31200537Lifting Personnel• When lifting personnel, USE ONLY a JLG approved personnel work platform,with proper

Section 1 - General Safety Practices1-931200537Driving Hazards on SlopesTo maintain sufficient traction and braking capabilities, travel on slopes as

Section 1 - General Safety Practices1-10 31200537Pinch Points and Crush HazardsStay clear of pinch points and rotating parts on the telehandler.• Stay

Section 1 - General Safety Practices1-1131200537• Keep clear of boom holes.• Keep arms and hands clear of attachment tilt cylinder.• Keep hands and fi

Section 1 - General Safety Practices1-12 31200537Fall Hazard• Enter using the proper hand holds and steps provided. Always maintain 3-pointcontact whe

Section 1 - General Safety Practices1-1331200537Chemical HazardsExhaust Fumes• DO NOT operate machine in an enclosed area without proper ventilation.•

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Section 2 - Pre-Operation and Inspection2-131200537SECTION 2 - PRE-OPERATION AND INSPECTION2.1 PRE-OPERATION CHECK AND INSPECTIONNote: Complete all r

Section 2 - Pre-Operation and Inspection2-2 312005378. Operational Check - Once the walk-around inspection is complete, perform a warm-up and operatio

Section 2 - Pre-Operation and Inspection2-3312005372.2 SAFETY DECALSEnsure all DANGER, WARNING, CAUTION and instructional decals and propercapacity

Section 2 - Pre-Operation and Inspection2-4 31200537OZ321080060383700016Optional2999964 (40)2603207 (20)8009885 (12)4080086578005616800865780056161001

Section 2 - Pre-Operation and Inspection2-531200537OZ3391800587080058701705980LWA06dB117059802447967OILATFDexronD2447 96780056708008651F01 7.5 AF03 7.

Revision Loga31200537Revision LogREVISION LOGSeptember 30, 2008 - A - Original Issue of ManualNovember 11, 2010 - B - Revised manual.

Section 2 - Pre-Operation and Inspection2-6 312005372.3 WALK-AROUND INSPECTIONBegin your walk-around inspection at item 1, as noted below. Continue to

Section 2 - Pre-Operation and Inspection2-7312005375. Work Lights (if equipped) - Clean and undamaged.6. Mirrors - Clean and undamaged.7. Cab and Elec

Section 2 - Pre-Operation and Inspection2-8 312005372.4 WARM-UP AND OPERATIONAL CHECKSWarm-Up CheckDuring warm-up period, check:1. Heater, defroster a

Section 2 - Pre-Operation and Inspection2-9312005372.5 OPERATOR CABThe telehandler is equipped with an enclosed ROPS/FOPS cab.WARNINGCRUSH HAZARD. Nev

Section 2 - Pre-Operation and Inspection2-10 312005372.6 WINDOWSKeep all windows clean and unobstructed.Cab Door Window• Cab door (1) must be closed d

Section 3 - Controls and Indicators3-131200537SECTION 3 - CONTROLS AND INDICATORS3.1 GENERALThis section provides the necessary information needed to

Section 3 - Controls and Indicators3-2 312005373.2 CONTROLS1. Park Brake: See page 3-11.2. Accelerator Pedal: Pressing down the pedal increases engine

Section 3 - Controls and Indicators3-3312005379. Steering Wheel: Turning the steering wheel to the left or right steers the machine in the correspondi

Section 3 - Controls and Indicators3-4 31200537Instrument Panel1. Low Fuel Indicator: Illuminates and buzzer sounds briefly when fuel level is low.2.

Section 3 - Controls and Indicators3-53120053716. System Distress Indicator: Illuminates and buzzer sounds when critical machine and engine faults exi

Read This Firstb 31200537Read This FirstThis manual is a very important tool! Keep it with the machine at all times.The purpose of this manual is to p

Section 3 - Controls and Indicators3-6 31200537Display Screen1. Joystick Mode: Displays current joystick mode. Joystick mode can be changed by the mac

Section 3 - Controls and Indicators3-7312005379. Menus: Menus display fault codes and other machine information while allowing modification of some op

Section 3 - Controls and Indicators3-8 31200537Keypad1. C (Clear or escape): Use in conjuction with display screen. Returns user interface one level d

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Section 3 - Controls and Indicators3-10 31200537Ignition• Position 0 - Engine off.• Position I - Voltage available for all electrical functions. • Pos

Section 3 - Controls and Indicators3-1131200537Park BrakeThe park brake lever (1) controls the application and release of the park brake.• Pull lever

Section 3 - Controls and Indicators3-12 31200537Transmission Control LeverDirection of Travel SelectionTransmission control lever (1) engages forward

Section 3 - Controls and Indicators3-1331200537Gear Selection Gear selection is located on the twist grip handle (2) of transmission control lever.• T

Section 3 - Controls and Indicators3-14 31200537Load Stability Indicator (LSI)Before S/N 1160005993 excluding 1160005949 & 1160005950The LSI (1) p

Section 3 - Controls and Indicators3-1531200537S/N 1160005993 & After including 1160005949 & 1160005950The LSI (9) provides visual and audible

Read This Firstc31200537This product must comply with all safety related bulletins. Contact JLG Industries,Inc. or the local authorized JLG representa

Section 3 - Controls and Indicators3-16 31200537• Travel in accordance with the requirements set forth in Section 1 - GeneralSafety Practices.• Test L

Section 3 - Controls and Indicators3-1731200537Steering Column Adjuster•Follow “Shut-Down Procedure” on page 4-3.• Turn lever (1) counterclockwise to

Section 3 - Controls and Indicators3-18 31200537JoystickLift Joystick PatternVerify the lift joystick pattern icon (2) is active on the display (1) an

Section 3 - Controls and Indicators3-1931200537Attachment FunctionsAttachment tilt is controlled by the roller switch (2).• Push the roller switch up

Section 3 - Controls and Indicators3-20 31200537Loader Joystick PatternVerify the loader joystick pattern icon (3) is active on the display (1) and th

Section 3 - Controls and Indicators3-2131200537Attachment FunctionsAttachment tilt is controlled by the joystick.• Move joystick right to tilt down; m

Section 3 - Controls and Indicators3-22 31200537Armrest and Right Hand Console1. Frame Level Switch (if equipped): Controls the left to right frame le

Section 3 - Controls and Indicators3-233120053713. Continuous Auxiliary Hydraulics Switch:a. Depress and release front of switch for continuous operat

Section 3 - Controls and Indicators3-24 31200537Accessory Control LeverTurn Signals and Low/High Beam Headlights• Push accessory control lever (1) for

Section 3 - Controls and Indicators3-25312005373.3 ANTI THEFTMachines with the anti theft feature active require entering a numeric code beforeoperati

Read This Firstd 31200537Other Publications AvailableService Manual...

Section 3 - Controls and Indicators3-26 312005373.4 STEER MODESThree steer modes are available for operator use.Note: 2-Wheel Front Steer mode is req

Section 3 - Controls and Indicators3-2731200537All Wheel Assisted Steering Alignment Mode ChangeIf all wheel assisted steering alignment mode is activ

Section 3 - Controls and Indicators3-28 312005373.5 OPERATOR SEATAdjustmentsPrior to starting the engine adjust seat for position and comfort.Mechanic

Section 3 - Controls and Indicators3-2931200537Pneumatic Suspension Seat1. Backrest Angle: Use handle to adjust backrest angle.2. Fore/Aft: Use handle

Section 3 - Controls and Indicators3-30 31200537Seat BeltFasten seat belt as follows:1. Grasp both free ends of the belt making certain that belt webb

Section 3 - Controls and Indicators3-31312005373.6 BOOM INDICATORSBoom Extension• The boom extension indicators (1) are located on the left side of th

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Section 4 - Operation4-131200537SECTION 4 - OPERATION4.1 ENGINEStarting the EngineThis machine can be operated under normal conditions in temperatures

Section 4 - Operation4-2 31200537Battery Boosted StartingIf battery-boost starting (jump-start) is necessary, proceed as follows:• Never allow vehicle

Section 4 - Operation4-331200537Normal Engine Operation• Observe instrument panel and display frequently to be sure all systems arefunctioning properl

Table of Contentsi31200537TABLE OF CONTENTSRevision LogRead This FirstOperator Qualifications ...bM

Section 4 - Operation4-4 312005374.2 OPERATING WITH A NON-SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you l

Section 4 - Operation4-531200537Transporting a Load• After engaging the load and resting it against the backrest, tilt the load back toposition it for

Section 4 - Operation4-6 31200537Placing a LoadBefore placing any load be sure that:• The landing point can safely support the weight of the load.• Th

Section 4 - Operation4-7312005374.3 OPERATING WITH A SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you lift.

Section 4 - Operation4-8 31200537Transporting a Suspended Load• Travel in accordance with the requirements set forth in Section 1 - GeneralSafety Prac

Section 4 - Operation4-931200537Placing a Suspended LoadBefore placing any load be sure that:• The landing point can safely support the weight of the

Section 4 - Operation4-10 312005374.4 ROAD OPERATION1. Preparationa. Remove load from attachment.b. Remove any large amounts of dirt from machine.c. C

Section 4 - Operation4-11312005374.5 LOADING AND SECURING FOR TRANSPORTTiedown1. If equipped, level the telehandler prior to loading.2. Using a spotte

Section 4 - Operation4-12 31200537Lifting• When lifting machine, it is very important that the lifting device and equipment isattached only to designa

Section 5 - Attachments and Hitches5-131200537SECTION 5 - ATTACHMENTS AND HITCHES5.1 APPROVED ATTACHMENTSTo determine if an attachment is approved for

Table of Contentsii 31200537Parking Procedure... 3-11Transmission Control Lever...

Section 5 - Attachments and Hitches5-2 312005375.3 JLG SUPPLIED ATTACHMENTSAttachment Part Number 40.8 40.9Carriage, 1185 mm 1170028 X XCarriage, 1185

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Section 5 - Attachments and Hitches5-4 312005375.4 TELEHANDLER/ATTACHMENT/FORK CAPACITYPrior to installing the attachment verify it is approved and th

Section 5 - Attachments and Hitches5-5312005375.5 USE OF THE CAPACITY CHARTTo properly use the capacity chart (see page 5-6), the operator must first

Section 5 - Attachments and Hitches5-6 31200537Sample Capacity ChartNote: This is a sample capacity chart only! DO NOT use this chart, use the one lo

Section 5 - Attachments and Hitches5-731200537ExampleA contractor owns a model xxxx telehandler with a fork carriage. He knows thisattachment may be u

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Section 5 - Attachments and Hitches5-9312005375.6 ATTACHMENT INSTALLATIONQuick Attach1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock

Section 5 - Attachments and Hitches5-10 31200537Mechanical Quick AttachThis installation procedure is designed for one-person operation. Prior to exit

Section 5 - Attachments and Hitches5-1131200537Manual Hydraulic Quick AttachThis installation procedure is designed for one-person operation. Prior to

Table of Contentsiii31200537Section 5 - Attachments and Hitches5.1 Approved Attachments ...5-15.2

Section 5 - Attachments and Hitches5-12 312005376. Raise boom to eye level and visually check that the lock pin protrudes through the hole. If the pin

Section 5 - Attachments and Hitches5-1331200537Hydraulic Quick AttachThis installation procedure is designed for one-person operation.1. Tilt quick at

Section 5 - Attachments and Hitches5-14 31200537Hydraulic Operated Attachment1. Install attachment (see page 5-9).2. Lower attachment to ground.3. Qui

Section 5 - Attachments and Hitches5-15312005375.7 ADJUSTING/MOVING FORKSCarriages may have different locations where forks can be positioned. Two dif

Section 5 - Attachments and Hitches5-16 312005375.8 ATTACHMENT OPERATION• Capacities and range limits for the telehandler change depending on theattac

Section 5 - Attachments and Hitches5-1731200537Carriage w/ForksUse Carriage Capacity ChartTo determine maximum capacity, refer to “Telehandler/Attachm

Section 5 - Attachments and Hitches5-18 31200537Side Shift CarriageUse Side Shift Carriage Capacity ChartTo determine maximum capacity, refer to “Tele

Section 5 - Attachments and Hitches5-1931200537To Side Shift:• Press and hold button (3) to shift forks right or press and hold button (4) to shiftfor

Section 5 - Attachments and Hitches5-20 31200537Fork ExtensionUse Appropriate Carriage Capacity ChartTo determine maximum capacity of the carriage, re

Section 5 - Attachments and Hitches5-2131200537Equipment Damage Precautions• The heavy part of the load must be against the carriage backrest.• Do not