Deutz-fahr Agrovector 35.7 User Manual Page 1

Operation & SafetyManualOriginal InstructionsKeep this manual with machine at all times.Agrovector29.6LP, 29.6& 35.731200570RevisedNovember 11

Table of Contentsiv 312005707.3 Service and Maintenance Schedule... 7-310, 1st 50 & 50 Hour Maintenance Schedule.

Section 5 - Attachments and Hitches5-22 31200570Truss BoomDescription P/NTruss Boom, 3,4 m (11.1 ft) ...02400

Section 5 - Attachments and Hitches5-2331200570Carriage w/Round ForkDescription P/NCarriage w/Round Fork, 1220 mm (48 in) ...234003

Section 5 - Attachments and Hitches5-24 31200570Bale HandlerDescription P/NBale Handler, Tube...

Section 5 - Attachments and Hitches5-2531200570To Open/Close Bale Handler:The auxiliary hydraulic buttons control the open/close movement of the bale

Section 5 - Attachments and Hitches5-26 31200570BucketDescription P/NBucket, 0,8 m3 (1.0 yd3) (29.6LP & 29.6) ... 0930008Bucke

Section 5 - Attachments and Hitches5-2731200570Operation:• Raise or lower boom to appropriate height for loading material from stockpile.• Align teleh

Section 5 - Attachments and Hitches5-28 31200570Multi-Purpose BucketDescription P/NBucket, Multi-Purpose 0,6 m3 (0.8 yd3)(29.6LP & 29.6)...

Section 5 - Attachments and Hitches5-2931200570To Open/Close Bucket:The auxiliary hydraulic buttons control the open/close movement of the bucket.• Pr

Section 5 - Attachments and Hitches5-30 31200570Grapple BucketDescription P/NBucket, Grapple 0,8 m3 (1.0 yd3) (29.6LP & 29.6) ... 0930005Buc

Section 5 - Attachments and Hitches5-3131200570To Open/Close Grapple:The auxiliary hydraulic buttons control the open/close movement of the grapple.•

Section 1 - General Safety Practices1-131200570SECTION 1 - GENERAL SAFETY PRACTICES1.1 HAZARD CLASSIFICATION SYSTEMSafety Alert System and Safety Sign

Section 5 - Attachments and Hitches5-32 31200570Concrete BucketDescription P/NConcrete Bucket, 500 l (132 gal) ...024

Section 5 - Attachments and Hitches5-3331200570Bucket Gate Control:The auxiliary hydraulic buttons control the bucket gate.• Press and hold button (3)

Section 5 - Attachments and Hitches5-34 312005705.9 HITCHESMachines may be equipped with various types of hitches.Maximum towing capacity shall be the

Section 5 - Attachments and Hitches5-3531200570Pin Hitch - CUNA D2Maximum combined weight of trailer and load... 12 000 kg (26 4

Section 5 - Attachments and Hitches5-36 31200570Pin HitchMaximum combined weight of trailer and load ...12 000 kg (26 450 lb)Max

Section 5 - Attachments and Hitches5-3731200570Auto HitchMaximum combined weight of trailer and load... 12 000 kg (26 450 lb)Max

Section 5 - Attachments and Hitches5-38 31200570Piton Frame and Auto HitchMaximum combined weight of trailer and load ...12 000

Section 5 - Attachments and Hitches5-3931200570Hydraulic HitchMaximum combined weight of trailer and load... 12 000 kg (26 450 l

Section 5 - Attachments and Hitches5-40 31200570This Page Intentionally Left Blank

Section 6 - Emergency Procedures6-131200570SECTION 6 - EMERGENCY PROCEDURES6.1 TOWING A DISABLED PRODUCTThe following information assumes the telehand

Section 1 - General Safety Practices1-2 312005701.3 OPERATION SAFETYElectrical Hazards• This machine is not insulated and does not provide protection

Section 6 - Emergency Procedures6-2 312005706.2 EMERGENCY LOWERING OF BOOMIn the event of total loss of engine power or hydraulic pump failure with an

Section 7 - Lubrication and Maintenance7-131200570SECTION 7 - LUBRICATION AND MAINTENANCE7.1 INTRODUCTIONService the product in accordance with the ma

Section 7 - Lubrication and Maintenance7-2 312005707.2 GENERAL MAINTENANCE INSTRUCTIONSPrior to performing any service or maintenance on the telehandl

Section 7 - Lubrication and Maintenance7-3312005707.3 SERVICE AND MAINTENANCE SCHEDULE10, 1st 50 & 50 Hour Maintenance ScheduleOAH187050EVERYDrain

Section 7 - Lubrication and Maintenance7-4 312005701st 150, 250 & 500 Hour Maintenance ScheduleOAH188111501stChange AxleDifferential OilChange Whe

Section 7 - Lubrication and Maintenance7-5312005701500 Hour Maintenance ScheduleOAH18901500EVERYChangeEngine CoolantChangeHydraulicFluid & Filters

Section 7 - Lubrication and Maintenance7-6 312005707.4 LUBRICATION SCHEDULES10 Hour Lubrication ScheduleOAH1900EVERY10

Section 7 - Lubrication and Maintenance7-73120057050 Hour Lubrication ScheduleOAH1910EVERY50

Section 7 - Lubrication and Maintenance7-8 312005707.5 OPERATOR MAINTENANCE INSTRUCTIONSFuel SystemA. Fuel Level Check1. Check fuel gauge (1) located

Section 7 - Lubrication and Maintenance7-931200570B. Drain Fuel/Water Separator1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cover.3. Lo

Section 1 - General Safety Practices1-331200570Tip Over HazardGeneral• For additional load requirements, refer to the appropriate capacity chart.• Nev

Section 7 - Lubrication and Maintenance7-10 31200570Air Intake SystemA. Air Filter Check1. Perform “Shut-Down Procedure” on page 4-3.2. Locate preclea

Section 7 - Lubrication and Maintenance7-1131200570B. Element Change (as restriction indicator indicates)If air filter restriction indicator remains i

Section 7 - Lubrication and Maintenance7-12 31200570Engine OilA. Engine Oil Level Check1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cov

Section 7 - Lubrication and Maintenance7-1331200570Hydraulic OilA. Hydraulic Oil Level Check1. Be sure all cylinders are fully retracted and machine i

Section 7 - Lubrication and Maintenance7-14 31200570TiresA. Tire Air Pressure Check1. Perform “Shut-Down Procedure” on page 4-3.2. Remove valve stem c

Section 7 - Lubrication and Maintenance7-1531200570C. Tire and Wheel ReplacementIt is recommended that a replacement tire to be the same size, ply and

Section 7 - Lubrication and Maintenance7-16 31200570E. Wheel InstallationTorque lug nuts before first use and after each wheel removal.Note: If machi

Section 7 - Lubrication and Maintenance7-1731200570Brake SystemA. Brake Fluid Level Check1. Perform “Shut-Down Procedure” on page 4-3.2. The brake flu

Section 7 - Lubrication and Maintenance7-18 31200570Engine Cooling SystemA. Engine Coolant Level Check1. Perform “Shut-Down Procedure” on page 4-3.2.

Section 7 - Lubrication and Maintenance7-1931200570BatteryA. Battery Check1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cover.3. Wearing

Section 1 - General Safety Practices1-4 31200570• MAINTAIN proper tire pressure at all times. If proper tire pressures are notmaintained, this machine

Section 7 - Lubrication and Maintenance7-20 31200570Windshield Washer System (if equipped)A. Windshield Washer Fluid Level Check1. Perform “Shut-Down

Section 8 - Additional Checks8-131200570SECTION 8 - ADDITIONAL CHECKS8.1 GENERALIf any test gives a different result, the system is not functioning pr

Section 8 - Additional Checks8-2 31200570This Page Intentionally Left Blank

Section 9 - Specifications9-131200570SECTION 9 - SPECIFICATIONS9.1 PRODUCT SPECIFICATIONSCapacitiesEngine Crankcase OilCapacity with Filter Change ...

Section 9 - Specifications9-2 31200570AxlesDifferential Housing Capacity29.6LP & 29.6Front Axle...

Section 9 - Specifications9-331200570PerformanceMaximum Lift Capacity29.6LP & 29.6...

Section 9 - Specifications9-4 31200570DimensionsOverall Height29.6LP ...

Section 9 - Specifications9-531200570Declaration of Vibration (CE)Average weighted whole body acceleration.Mechanical Suspension Seat29.6LP ...

Section 9 - Specifications9-6 31200570This Page Intentionally Left Blank

Index131200570AAccessory Control Lever... 3-24Additional Checks... 8-1Adjusting/Moving Forks...

Section 1 - General Safety Practices1-531200570Non-Suspended Load• DO NOT drive with boom raised.Suspended Load• Tether suspended loads to restrict mo

Index2 31200570KKeypad ... 3-8LLeveling Procedure...4-5, 4-8Lifting Personnel...

Index331200570TransportLifting ... 4-12Tiedown ... 4-11Transporting a Load...

Index4 31200570

Inspection, Maintenance and Repair LogSerial Number ______________________________Date CommentsInspection, Maintenance and Repair Log

Inspection, Maintenance and Repair LogDate Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Hand SignalsSpecial Signals - When signals for auxiliary equipment functions or conditions not covered are required, they shall be agreed upon in adva

31200570

Section 1 - General Safety Practices1-6 31200570Travel Hazard• Steering characteristics differ between steer modes. Identify the steer modesettings of

Section 1 - General Safety Practices1-731200570Load Falling Hazard• Never suspend load from forks or other parts of carriage.• DO NOT burn or drill ho

Section 1 - General Safety Practices1-8 31200570Lifting Personnel• When lifting personnel, USE ONLY a JLG approved personnel work platform,with proper

Section 1 - General Safety Practices1-931200570Driving Hazards on SlopesTo maintain sufficient traction and braking capabilities, travel on slopes as

Section 1 - General Safety Practices1-10 31200570Pinch Points and Crush HazardsStay clear of pinch points and rotating parts on the telehandler.• Stay

Section 1 - General Safety Practices1-1131200570• Keep clear of boom holes.• Keep arms and hands clear of attachment tilt cylinder.• Keep hands and fi

Section 1 - General Safety Practices1-12 31200570Fall Hazard• Enter using the proper hand holds and steps provided. Always maintain 3-pointcontact whe

Section 1 - General Safety Practices1-1331200570Chemical HazardsExhaust Fumes• DO NOT operate machine in an enclosed area without proper ventilation.•

Section 1 - General Safety Practices1-14 31200570This Page Intentionally Left Blank

Section 2 - Pre-Operation and Inspection2-131200570SECTION 2 - PRE-OPERATION AND INSPECTION2.1 PRE-OPERATION CHECK AND INSPECTIONNote: Complete all r

Section 2 - Pre-Operation and Inspection2-2 312005708. Operational Check - Once the walk-around inspection is complete, perform a warm-up and operatio

Section 2 - Pre-Operation and Inspection2-3312005702.2 SAFETY DECALSEnsure all DANGER, WARNING, CAUTION and instructional decals and propercapacity

Section 2 - Pre-Operation and Inspection2-4 31200570OAH203080056168005616393157980066128006612800981580093773580031988003198800865780086578005617(29.6

Section 2 - Pre-Operation and Inspection2-531200570OAH204117062098005870800587012100111233310011123331001111863100111186380056718005671800567280056728

Revision Loga31200570Revision LogREVISION LOGApril 27, 2009 - A - Original Issue of ManualNovember 11, 2010 - B - Revised manual.

Section 2 - Pre-Operation and Inspection2-6 312005702.3 WALK-AROUND INSPECTIONBegin your walk-around inspection at item 1, as noted below. Continue to

Section 2 - Pre-Operation and Inspection2-7312005705. Work Lights (if equipped) - Clean and undamaged.6. Mirrors - Clean and undamaged.7. Cab and Elec

Section 2 - Pre-Operation and Inspection2-8 312005702.4 WARM-UP AND OPERATIONAL CHECKSWarm-Up CheckDuring warm-up period, check:1. Heater, defroster a

Section 2 - Pre-Operation and Inspection2-9312005702.5 OPERATOR CABThe telehandler is equipped with an open or enclosed ROPS/FOPS cab.WARNINGNever ope

Section 2 - Pre-Operation and Inspection2-10 312005702.6 WINDOWSKeep all windows and mirrors clean and unobstructed.Cab Door Window (if equipped)• Cab

Section 3 - Controls and Indicators3-131200570SECTION 3 - CONTROLS AND INDICATORS3.1 GENERALThis section provides the necessary information needed to

Section 3 - Controls and Indicators3-2 312005703.2 CONTROLS1. Park Brake: See page 3-11.2. Accelerator Pedal: Pressing down the pedal increases engine

Section 3 - Controls and Indicators3-3312005709. Steering Wheel: Turning the steering wheel to the left or right steers the machine in the correspondi

Section 3 - Controls and Indicators3-4 31200570Instrument Panel1. Low Fuel Indicator: Illuminates and buzzer sounds briefly when fuel level is low.2.

Section 3 - Controls and Indicators3-53120057016. Engine Fault Critical Indicator: Illuminates and buzzer sounds when a critical engine fault exists.1

Read This Firstb 31200570Read This FirstThis manual is a very important tool! Keep it with the machine at all times.The purpose of this manual is to p

Section 3 - Controls and Indicators3-6 31200570Display Screen1. Joystick Mode: Displays current joystick mode. Joystick mode can be changed by the mac

Section 3 - Controls and Indicators3-7312005709. Menus: Menus display fault codes and other machine information while allowing modification of some op

Section 3 - Controls and Indicators3-8 31200570Keypad1. C (Clear or escape): Use in conjuction with display screen. Returns user interface one level d

Section 3 - Controls and Indicators3-931200570This Page Intentionally Left Blank

Section 3 - Controls and Indicators3-10 31200570Ignition• Position 0 - Engine off. Key is removable.• Position I - Voltage available for all electrica

Section 3 - Controls and Indicators3-1131200570Park BrakeThe park brake lever (1) controls the application and release of the park brake.• Pull lever

Section 3 - Controls and Indicators3-12 31200570Transmission Control LeverDirection of Travel SelectionTransmission control lever (1) engages forward

Section 3 - Controls and Indicators3-1331200570Gear Selection Gear selection is located on the twist grip handle (2) of transmission control lever.• T

Section 3 - Controls and Indicators3-14 31200570Load Stability Indicator - LSIBefore S/N 1160005989 excluding 1160005189, 1160005314 & 1160005414T

Section 3 - Controls and Indicators3-1531200570S/N 1160005989 & After including 1160005189, 1160005314 & 1160005414The LSI (7) provides visual

Read This Firstc31200570This product must comply with all safety related bulletins. Contact JLG Industries,Inc. or the local authorized JLG representa

Section 3 - Controls and Indicators3-16 31200570• Travel in accordance with the requirements set forth in Section 1 - GeneralSafety Practices.• Test L

Section 3 - Controls and Indicators3-1731200570Steering Column Adjuster•Follow “Shut-Down Procedure” on page 4-3.• Turn lever (7) counterclockwise to

Section 3 - Controls and Indicators3-18 31200570JoystickLift Joystick PatternVerify the lift joystick pattern icon (2) is active on the display (1).Th

Section 3 - Controls and Indicators3-1931200570Attachment FunctionsAttachment tilt is controlled by the roller switch (5).• Push the roller switch up

Section 3 - Controls and Indicators3-20 31200570Loader Joystick PatternVerify the loader joystick pattern icon (3) is active on the display (1).The jo

Section 3 - Controls and Indicators3-2131200570Attachment FunctionsAttachment tilt is controlled by the joystick.• Move joystick right to tilt down; m

Section 3 - Controls and Indicators3-22 31200570Front and Side Console Switches1. Hazard Light Switch (if equipped): On/Off switch.2. Hydraulic Quick

Section 3 - Controls and Indicators3-233120057011. Front/Rear Auxiliary Hydraulics Switch (if equipped): Depress right side of switch to enable rear a

Section 3 - Controls and Indicators3-24 31200570Accessory Control LeverThe accessory control lever (1) operates the turn signals, front windshield wip

Section 3 - Controls and Indicators3-25312005703.3 ANTI THEFTMachines with the anti theft feature active require entering a numeric code beforeoperati

Read This Firstd 31200570Other Publications AvailableService Manual...

Section 3 - Controls and Indicators3-26 312005703.4 STEER MODESThree steer modes are available for operator use.Note: 2-Wheel Front Steer mode is req

Section 3 - Controls and Indicators3-2731200570Rear Wheel Assisted Steering Alignment Mode ChangeIf rear wheel assisted steering alignment mode is act

Section 3 - Controls and Indicators3-28 31200570All Wheel Assisted Steering Alignment Mode Change(if equipped)If all wheel assisted steering alignment

Section 3 - Controls and Indicators3-29312005703.5 OPERATOR SEATAdjustmentsPrior to starting engine adjust seat for position and comfort.Mechanical Su

Section 3 - Controls and Indicators3-30 31200570Pneumatic Suspension Seat1. Backrest Angle: Use handle to adjust backrest angle.2. Fore/Aft: Use handl

Section 3 - Controls and Indicators3-3131200570Seat BeltFasten seat belt as follows:1. Grasp both free ends of the belt making certain that belt webbi

Section 3 - Controls and Indicators3-32 312005703.6 BOOM EXTENSION INDICATORS• Boom extension indicators (1) are located on the left side of the boom.

Section 4 - Operation4-131200570SECTION 4 - OPERATION4.1 ENGINEStarting the EngineThis machine can be operated under normal conditions in temperatures

Section 4 - Operation4-2 31200570Battery Boosted StartingIf battery-boost starting (jump-start) is necessary, proceed as follows:• Never allow vehicle

Section 4 - Operation4-331200570Normal Engine Operation• Observe instrument panel and display frequently to be sure all engine systemsare functioning

Table of Contentsi31200570TABLE OF CONTENTSRevision LogRead This FirstOperator Qualifications ...bM

Section 4 - Operation4-4 312005704.2 OPERATING WITH A NON-SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you l

Section 4 - Operation4-531200570Transporting a LoadAfter engaging the load and resting it against the backrest, tilt the load back toposition it for t

Section 4 - Operation4-6 31200570Placing a LoadBefore placing any load be sure that:• The landing point can safely support the weight of the load.• Th

Section 4 - Operation4-7312005704.3 OPERATING WITH A SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you lift.

Section 4 - Operation4-8 31200570Transporting a Suspended Load• Travel in accordance with the requirements set forth in Section 1 - GeneralSafety Prac

Section 4 - Operation4-931200570Placing a Suspended LoadBefore placing any load be sure that:• The landing point can safely support the weight of the

Section 4 - Operation4-10 312005704.4 ROAD OPERATION1. Preparationa. Remove load from attachment.b. Remove any large amounts of dirt from machine.c. C

Section 4 - Operation4-11312005704.5 LOADING AND SECURING FOR TRANSPORTTiedown1. Using a spotter, load the telehandler with boom as low as possible.2.

Section 4 - Operation4-12 31200570Lifting• When lifting machine, it is very important that the lifting device and equipment isattached only to designa

Section 5 - Attachments and Hitches5-131200570SECTION 5 - ATTACHMENTS AND HITCHES5.1 APPROVED ATTACHMENTSTo determine if an attachment is approved for

Table of Contentsii 31200570Transmission Control Lever... 3-12Load Stability Indicator - LSI...

Section 5 - Attachments and Hitches5-2 312005705.3 TELEHANDLER/ATTACHMENT/FORK CAPACITYPrior to installing the attachment verify it is approved and th

Section 5 - Attachments and Hitches5-3312005705.4 USE OF THE CAPACITY CHARTTo properly use the capacity chart (see page 5-4), the operator must first

Section 5 - Attachments and Hitches5-4 31200570Sample Capacity ChartNote: This is a sample capacity chart only! DO NOT use this chart, use the one lo

Section 5 - Attachments and Hitches5-531200570ExampleA contractor owns a model xxxx telehandler with a fork carriage. He knows thisattachment may be u

Section 5 - Attachments and Hitches5-6 31200570This Page Intentionally Left Blank

Section 5 - Attachments and Hitches5-7312005705.5 ATTACHMENT INSTALLATIONQuick Attach1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock

Section 5 - Attachments and Hitches5-8 31200570Mechanical Quick AttachThis installation procedure is designed for one-person operation. Prior to exiti

Section 5 - Attachments and Hitches5-931200570Hydraulic Quick AttachThis installation procedure is designed for one-person operation.1. Tilt quick att

Section 5 - Attachments and Hitches5-10 31200570JD Quick Attach1. Attachment 2. Attachment Point Opening 3. Quick Attach Point 4. Lock Pin 5. JD Quick

Section 5 - Attachments and Hitches5-1131200570This installation procedure is designed for one-person operation.1. Tilt quick attach forward to provid

Table of Contentsiii31200570Section 5 - Attachments and Hitches5.1 Approved Attachments ...5-15.2

Section 5 - Attachments and Hitches5-12 312005705.6 HYDRAULIC OPERATED ATTACHMENT1. Install attachment (see page 5-7 or 5-10).2. Lower attachment to g

Section 5 - Attachments and Hitches5-13312005705.7 ADJUSTING/MOVING FORKSCarriages may have different locations where forks can be positioned. Two dif

Section 5 - Attachments and Hitches5-14 312005705.8 ATTACHMENT OPERATION• Capacities and range limits for the telehandler change depending on theattac

Section 5 - Attachments and Hitches5-1531200570Carriage w/ForksDescription P/NCarriage, 1225 mm (48 in)...

Section 5 - Attachments and Hitches5-16 31200570Side Shift CarriageDescription P/NSide Shift Carriage, 1200 mm (47.2 in) ...117

Section 5 - Attachments and Hitches5-1731200570To Side Shift:The auxiliary hydraulic buttons control the carriage side shift.• Press and hold button (

Section 5 - Attachments and Hitches5-18 31200570Fork Mounted HookDescription P/NFork Mounted Hook ...

Section 5 - Attachments and Hitches5-1931200570Operation:• Pallet or lumber forks of an appropriate load rating must be used. Do not use withcubing or

Section 5 - Attachments and Hitches5-20 31200570Fork ExtensionDescription P/NFork Extension, 50x100 mm...1001112559

Section 5 - Attachments and Hitches5-2131200570Operation:• Heavy part of load must be against carriage backrest.• Do not allow load center of gravity